Logging Vibrations on Our 3D Printer Desk

Thanks to The Future Group we currently have this sweet Xsens MTi 30 AHRS at our office. We wanted to use this to log vibrations on our home made 3D printer desk while printing. We also wanted to apply damping in a couple of different ways to see if we got any different restults.

A well thought out and carefully calculated mounting method of the Xsens.

So, we don’t actually have a problem we need to solve. The vibrations from the printer does not affect the print negatively. We’re basically just curious.

Damping

We logged vibrations both without damping and with two forms of damping. For both damping solutions we used this rather soft 8 mm thick rubber mat.

The “Socks”

The first way of damping was to 3D print simple “socks” for the table legs. Inside these socks we put the rubber mats, and underneath the socks we stuck cloth pads to be gentle to the floor.

The rubber mat used on the left and an empty sock on the right.
A non-empty sock.
The table wearing a sock.

Damping Under the Printer

The other damping method was much simpler where we just put pieces of the same rubber mat directly underneath the printer.

Damping directly underneath the printer.

Logging

We attached the AHRS unit to the table and printed a similar piece with the three different damping scenarios. We logged at 2 kHz and only looked at acceleration in the Z-axis (vertical vibrations). Logging and export was easily done with Xsens’ own software.

 

Logging data in the Xsens software was a breeze with a USB cable directly into a laptop.

FFT

To make sense of the logged signal we decided to run an FFT analysis on it to see what freqencies were most prominent and what the different damping solutions did to the vibrations. Read more about FFT here.

We used Octave‘s FFT function since MS Excel only supports Fourier analysis over 4096 samples.  We had over 630 000.

Visiualization

We brought the analysed into Excel for plotting. We could’ve done this directly in Octave as well.

Visualization of the FFT of Z-axis acceleration with three different damping methods.
A zoomed-in version of the above graph.

With this many points the raw FFT results aren’t easy to make anything out of. So we’ve kept the raw FFT results somewhat transpartent in the background with a moving average line for each damping case in the front.

Conclusion

From the graph it looks like damping underneath the printer is the way to go if we want to limit the desk vibrations even though the differences aren’t that large. Except for ~60 Hz it is almost always below at least one of the other damping methods.  At 70-90 Hz the table damping has issues while at 90-100 Hz the case without damping is the worst. It also has some nasy spikes around 155-165 Hz.

Related Posts

Menu